|
These Goldwing
tips are from
Steve Saunders,
who gave me the permission to use this tips on this website.
Thank you Steve,
you're the best!!
GL1500 OEM CB Tip. From Gilles Adam in Canada; For people
who want to install a used OEM CB to a GL1500. If you don't have
the OEM wire plug on the CB, you can replace it by a radio plug
from an Honda Civic 1986 (car). It's the same plug, you just
have to connect the wire up yourself.

GL1500 Lower Steering Race Removal. Jeff Tjernagel sent in this
useful tip;
I recently had to change the steering stem bearings on my 1995
GL1500. After disassembling the bike I had a difficult time
removing the lower steering stem race. I searched the internet
and found nothing on it. I called the dealers in my area and
they all swore the lower bearing race could be reached from the
top of the steering stem and knocked out with a hammer and punch
or screwdriver. The lower race is larger in diameter than the
throat of the steering stem itself which makes it impossible to
get to the top of the lower race to bang it out. It took
awhile, but I finally came out with a tool which worked
wonderful and would like to have it posted for other bike owners
who might having the same trouble changing out the bearings.
This is how I did it. I went to the local hardware store and
bought the following:
A. 1 - 5/8 x 36" threaded rod
B. 2 - Grade 8 5/8 nuts
C. 1 - Grade 8 1 3/4 x 5/8 Washer
I secured the washer to the end of the rod with the two nuts.
Then I took an old leather glove and cut one of the fingers off
of it, slid it up the threaded rod and taped it to it. This was
to protect the upper race area. The washer was an almost
perfect fit for the race. I put the new "tool" up through the
bottom and grabbed it from the top. Pulled it the rest of the
way up, snuggled the washer over to the top of the race and
started banging away. First at the top, then the bottom, on the
sides and so on, until the race fell out!

GL1500 CB Radio Noise Suppressors. If you are fitting a used
Hondaline CB radio to a GL1500, you will need the
suppressors/filters as well. These are not usually included with
used CB' s, so if you have to order them then here are the Honda
part numbers;
08118-MN500-05 Filter, Air Pump.
08118-MN500-06 Filter, Fuel Pump.
08118-MN500-07 Filter, ACG (alternator).
Converting the GL1500SE cornering lights into running lights.
Firstly locate the relays for the cornering lights. They are
located under the fairing lower panels. On some models they may
be both on the same side. Follow the wiring from the relays to
the connector blocks. On the bikes side of the loom locate the
light blue/white wire for one side of the bike and orange/white
wire for the other side. Cut these wires and the cornering
lights will come on when the ignition is switched on. If you put
a small switch oon each wire you can switch back to cornering
light operation whenever you want. The wires draw less than one
amp, so low current switches will do.
GL1800 tunnel fillers template. If you want to make the steering
head tunnel fillers yourself instead of buying them, the
template for marking out the foam has been sent in by a GL1800
owner and visitor to my forums who made the template from his
own set. The template is in Jpeg format and is only about 55kbs
file size. You should print the full image on the full area of
an A4 sheet of paper (the template is already sized to A4). The
same template is used for both left and right sides of the
steering head. To download the template, right click
here and then select "Save target as" to a location on your
computer.
Unusual GL1800 Battery Charging Problem. Jim Sadler from
Australia tipped me off about this. No charge was going into his
battery, even though the alternator was giving full output and
the regulator checked out okay. Turns out his cruise control
fuse had blown and when this fuse blows the battery won't
charge.
Sticking Trunk Lid Cure. If the trunk or saddlebag lids on your
Goldwing won't open in frosty weather, try applying some Teflon
spray to the sealing rubbers on the lids before the frost
appears. The frost makes the rubbers stick, Teflon will prevent
it. Car dealers have used this trick for years with great
success.
Waterproofing Speakers. When fitting speakers to any of my
Goldwings, I usually take the "Waterproof" badge with a pinch of
salt. Before fitting, I usually spray the speakers with clear
lacquer (the type used to spray cars). Two or three light coats
(front and rear) makes sure they really are waterproofed and
there is no noticeable difference in sound quality. You don't
need to have access to spray equipment to do this small job,
just buy an aerosol can of clear cellulose or acrylic lacquer
for a few Euros and do it yourself.
GL1100 & GL1200 Starter Motor Spinning Problem. Lots of people
have e-mailed me to say that when cold, their GL1100 starter
motor spins fine but will not turn the engine over. From
personal experience I have found that using 20-50W oil is a
major cause of this problem, especially in cold weather.
Changing to a lighter oil such as 10-40W usually fixes this
problem.
GL1800 & GL1500 Headset Pin Layout. Lots of folks contact me
wanting to know the layout of their headset pins, presumably so
that they can purchase cheaper components and have a go at
making the sets themselves. To save me having to reply to
countless similar e-mail requests, here is a picture of the HS
pins layout on the lead that is permanently plugged into the
Goldwing (this is the lead that your headset plugs into);

Hondaline Saddlebag Trims For GL1800. These are the nice chromed
ABS plastic trim strips that are available for the GL1800
saddlebags and trunk. The ones for the trunk fit without any
problems, but the saddlebag ones need a bit of extra help. Lots
of owners have informed me that the square of double-sided pad
that holds the side edges to the trunk just won't stick
properly, making the trim stick out. I've looked at a few of
these and found that the pad on the accessory trims is a shade
thinner than the tape on the original painted trims. Just put
another DS pad on top of the existing one and when you refit the
strip with the screws, push the taped part in and some masking
or insulating tape over where the DS pad is to hold it for a few
minutes until it sticks, as in the picture below.

Disabling Front Running Lights. The orange running lights fitted
into the front indicators on the GL1800 & GL1500 (US spec) add
more visibility to the bike. Unfortunately, this can cause
confusion to cagers in countries where vehicles that don't use
orange running lights and might lead to problems in the event of
an accident where the blame is hard to pin on either driver. To
disable the orange running lights on the GL1500 (1998 on) and
the GL1800, just remove the capless type bulb and break off the
MIDDLE pin from it. This avoids having to cut any wires.
Spare Keys For GL1800. The Honda Accord key blank is the same
and can be used as a backup key for emergencies. This only
applies to US GL1800's, the UK GL1800's have the Honda HSS chip
in them.
Trickle Charging A Goldwing. Using an Optimate, Accumate or
similar charger when your Goldwing is not used for long periods
ensures that your battery maintains an optimum charge and won't
let you down. The Optimate is supplied with an adapter plug that
you can leave attached to the battery permanently, you just
remove the side cover and connect the charger to the plug. Most
of us don't want to remove the side cover all the time for this
and the supplied plug is usually just long enough to peep out of
the side cover for easy access. Personally, I don't like the
plug being so close to the ground or exposed to the weather
(even with a waterproof cover on the plug) and I locate the plug
in a better position. One of the little cubby holds under the
rear speakers is ideal for locating the connector plug. The
connector supplied with the Optimate is very short and I had to
make the wires longer. Then I fed them through the little drain
hole in the cubby hold, under the seat (I had to make the hole a
bit bigger) and connected the positive wire to the battery. You
can connect the earth/ground wire to the frame on the Wing,
rather than adding another wire to the battery or accessory
terminal earth. On the GL1800, the frame is alloy, so you need
to connect to a steel part and the ideal spot is where the
saddlebag & trunk carrier bolts onto the alloy frame. You can
see the earthed wire circled in picture B.

GL1800 Turn Signals, Disabling the Self Cancelling feature. Lots
of people have expressed their frustration at the way the
self-cancelling turn signal feature works on the GL1800. Turning
off too soon is the usual complaint. Personally, I just hit the
switch again. For those who would like to turn off the
self-cancelling altogether, all you need to do is cut the
speedometer input wire. It is the white wire with a black stripe
and is located under the right side glovebox. It passes through
the small connector to the left of the larger connector (the one
with about a million wires going to it). This wire goes down
through the steering stem to the SC unit on the bottom of the
steering head. If you cut this wire the cancelling feature will
be disabled altogether. You can fit a switch to the wire instead
and bring it through to the glovebox, which will allow you to
turn the cancelling feature on or off whenever you want to.
Repairing Plastics. Some of you have probably had the misfortune
to damage one or more of your motorcycle panels. Using
fibreglass to try and repair cracks in Goldwing panels is no
use, it just cracks after a short time. Some plastics cannot be
successfully welded either. U-pol have released a product, Plast
X Plastic Repair Kit which actually works! It's a two part mix
supplied in a syringe type dispenser and is available for hard
or soft plastics, the hard plastic type being fine for wing
panels. It hardens very quickly and is a real pig to sand down,
although a sanding disc on your power drill will do the job fine
and you can use a skim of bodyfiller to finish it off before
priming. The finished repair is really strong, the material
feels just like real plastic.
More On Repairing Plastics. Marc-Andre Bedard, from Quebec,
Canada e-mailed me with a new plastic repair tip and says; For
repairing the plastics. I repaired a part with glue for
synthetic nails that women use. It works quite well and dries in
10 seconds
GL1200, 1100 & 1000 Engine Removal Tips. One shortcut I use is
to unbolt the carb manifolds from the heads and just leave the
carbs & air filter housing in place (saves about half an hour).
When refitting, a smear of grease will hold the manifold "O"
rings in place. Remove only the right side cambelt pulley (Honda
say remove both) for the engine to clear the front frame. You
will need a helper to wheel the engine out of the frame on a
trolley jack (easier than lifting) and you should order a set of
exhaust studs beforehand as they will be rusted and a few always
break. The stumps can then be removed with a vicegrips. If the
bike is your own machine, consider replacing the clutch at the
same time, or at the very least replace the seals in the clutch
slave cylinder (GL1200 only) because if they go later on, the
engine will need to be taken out again.
GL1800 CD Player Installation Timesaver. When fitting the
Hondaline CD player (the early type), you have to remove the
saddle and the trunk. The saddle is easy enough but the trunk
can take a while to remove. The reason for removal is to drill a
hole (with a holesaw) in the lower right (back of the saddle) of
the trunk for the wiring grommet to be fitted. You can save lots
of time by performing this shortcut; You still need the holesaw,
but after you remove the saddle, just heat the holesaw with a
butane blowtorch and melt through the trunk where the grommet is
to be fitted. I did this and it worked a treat. If you don't
have a blowtorch you can heat the holesaw on your cooker and run
out to the bike. You will probably have to heat it a couple of
times because the holesaw steel will cool down before the job is
done. Please note that the later CD player kit (with the
mounting kit sold separately) will still need the trunk to be
removed as the new mounting brackets have to be bolted to the
sub-frame.
Motorcycle Credit History? If the used motorcycle (or car) that
you want to purchase has outstanding payments owed, you can
contact HP Autodata in Dublin on 01 2600905 and they will put
you in the picture.
Engine Painting. The engine paint on motorcycles is easily
damaged by petrol, the layout of Goldwing engines and carbs
makes it easy for petrol to pool on top of the crankcase when
fiddling with the carb drain plugs. The alloy engine surface
then slowly oxidises and before you know it the surface becomes
pitted. If you have the engine removed for another reason (shot
alternators spring to mind) remove the rest of the paint with
Nitromors or similar, get some 220 grade wet & dry paper and
finish the paint removal (scotch pads are great too). Buy a tin
of aluminium paint and brush or spray lots of coats on (leaving
at least one hour between coats. This paint is very thick and
after a few coats will fill in the pitting, leaving a nice
smooth surface. If you think the paint is too shiny for your
engine then before you start the job, buy a small tin of heat
resisting black paint and mix a small amount with the aluminium
paint until you think it looks right. I've successfully
repainted several engines like this. the only thing is if your
engine is air cooled, it is difficult to get the paint into the
finned area and also the heat there will break the paint down
sooner.
GL1500 / ValkyrieAdjustable Timing. Everyone must have heard of
the famous wheel for adjusting the ignition timing on the six
cylinder engine. Click
here to visit the homepage of a Ross Spoonland, who found a
cheaper alternative.
GL1500 Fork Oil Change. This applies to the GL1500 Goldwing,
American spec SE & Aspencade from 1994-5 on. Thanks to Kevin
Reynolds for this tip: You will need an empty plastic gearbox
oil bottle. You also need something to measure the oil for each
fork leg, a baby's bottle is ideal as it will have measurements
marked on the side (a very large syringe would be even better,
if you can get hold of one). Put the bike on the side stand.
Remove the front disc covers. Release the air from the valve in
each leg, leaving the valve in place. Remove the drain bolt in
one leg. Have a container handy to catch the oil. You may want
to tape a piece of card shaped into a funnel to the fork leg in
order to keep the fluid away from the brakes. Place a piece of
wood in front of the front wheel to act as a chock, or just put
the bike into gear. Pump the forks until one leg is empty of oil
and replace the drain bolt. Repeat the procedure for the other
leg. Remove the inner air valves from both legs. Measure the oil
and put it into the gear oil bottle. Fit the tube from the
bottle over the valve stem and squeeze the oil into the fork leg
slowly. Replace the inner valves when finished.
GL1500 Footwarmers. These are the black fibreglass items that
fit under the engine guards.
You
can get rid of the rough finish and spray them the same colour
as your bike, like I did on my last ' wing. Note the engraved
brass plates in the guard insert. I had them made to replace the
plain plastic ones. This setup really works and the warm air
from the SE foot vents actually reaches your feet.
GL1500 CB Radio fitting. If you want to fit a Hondaline CB radio
(as fitted to US and Canadian spec GL1500SE's) to a European
spec SE or Interstate Goldwing, the simplified colour wiring
diagram is
here.
This will save a lot of frustration. If you want to fit a Honda
cb radio to an American Aspencade, no problems. The connectors
for the unit and the ptt switch are already fitted to the loom.
If you have a European spec SE (and that includes British and
Irish machines and older GL1500's), the connectors are not
fitted. This means that you will have to get hold of a wiring
diagram and spend a lot of time wiring the whole thing up. I
have fitted two this way, the first taking a full working day
and the second, because I had become familiar with the wiring -
about four hours. Compare this to about one hour installation
time on an American model. I still get nightmares about this!
Bear all this in mind when buying a non-US model, if having the
Honda CB radio is important to you.
Backrest Audio Controls. Another tip from my GL1500's.

I
bought a J&M audio controller and instead of cutting holes in
the pocket under the rear speaker - as per the instructions, I
fitted it into the rear of my backrest. I soldered some six-core
telephone wire to the DIN connector and ran it through the
backrest tube, so that the wires are not visible at all. Pillion
passengers can hook up their helmet cord and access the controls
without shifting around so much and there is no loss of quality
at all. Well worth the effort.
GL1100/1200 Alternator Failures. Yes, the old bogey alternators
again. The truth about this is that most of these failures can
be attributed to the connector block under the left side cover.
It is the one with the three yellow wires going into it and it
has to be kept clean, dry and ideally stuffed with dielectric
grease. If the connector on yours looks past it, you will be
better off cutting it off and soldering the wires together, then
taping them up separately with heavy duty insulating tape.
GL1500 Windshield Garnish. That's the item that sits in front of
your windshield and over your headlamp. You will also require an
extra bracket to secure the base of the unit, if fitting to a
pre-1995 model. Part number for the chrome garnish is 64120 -
MAM - OOO and for the bracket 64135 - MAM - OOO . You may have
to order the items through your local dealer as Honda Ireland,
with a few exceptions, won't deal with members of the public
directly.
Candy Red and Wineberry Paint. If your ` Wing has either the
R114cu wineberry or the R176c candy red paintwork, you will
probably have had difficulty obtaining a supplier for it.
McPherson's in the North Strand, Dublin, can mix this paint for
you. Their code for the wineberry is 317 and for the candy red,
332. You will need to ask for the base coat to go with the paint
also. Telephone them on 01- 8743369.
GL1500 Front Fork Cap Removal. It's easy to make a tool to open
the cap. Get a bolt with a 17mm head and a nut to match. Thread
them together and then put a weld on to keep things solid. One
end of the tool will fit the cap, the other end will fit your
socket.
Transfers/Pinstripes. If you are respraying a Goldwing panel
that has a pinstripe which needs replacing, a word of caution.
These stripes go on the base coat of paint, before the lacquer.
The adhesive on these stripes is really strong and if you get it
wrong you won't be able to pull the stripe off for
repositioning, it will either just break or the paint will tear
off or both. I defy anyone to prove me wrong. The way around
this is easy enough. Before you apply the stripe, wet the panel
( make sure that the base coat paint is dry ) and slide the
stripe into position. When you are happy with the positioning,
gently press the stripe down with a soft cloth and leave to dry.
After the water has dried fully, press the stripe down again and
spray the lacquer coats as normal.
Windshield Scratch Removal. We all seem to have this problem at
some stage. There are kits available to remove the not too deep
culprits, but they take forever to work. An easier way to get
the same result is to use car rubbing compound and a polishing
machine. Remember to use plenty of water as well, to prevent
burning the plastic. Now I know that everyone doesn't have
access to a polisher, but don't despair, because you can use a
mutton cloth to the same effect, It will take longer but will
still be very much faster than using a kit. The finer grades of
compound give a better finish.
Aftermarket Parts For Your Goldwing
GL1100 & GL1000 Aftermarket Wheel Bearings. Front wheel needs
two 6302-2RS bearings. Rear wheel left side needs a 6304-2RS,
right side needs a 6204-2RS.
GL1800 Aftermarket Oil Filters. Purolator ML16817,
Napa gold 1358, Carquest 85358, Wix 51358, AC Delco, PF2135,
Fram PH6017A and K&N KN 204.
GL1500 Aftermarket Oil Filters. Napa 1358, AC PF2135, Castrol
73117 or Purlalator ML 16817.
GL1100 Aftermarket Radiator Hoses. The Napa 7733 will replace
both top and bottom radiator hoses.
GL1500 Aftermarket Radiator Cap. Two aftermarket radiator caps
are available for the GL1500. They are the Stant 11233 and the
NAPA 703-1406. They are about 50-60% cheaper than the Honda
item.
GL1100 & GL1200 Oil Filter. A Fram CH 6009 oil filter will
replace the Honda item.
Goldwing aftermarket Timing belts
GL1100 & GL1000 Timing Belts. If you don't fancy the idea of
forking out 90 for a pair of Honda timing belts for your GL1100
or GL1000 Goldwing, then fret no more. Gates do a match for this
belt (two in fact), just drop into your local car motor factor
and ask for two Gates 5119 or two Gates T274 timing belts. They
are about 15 each. Other manufactures supplying their
equivalent belt are Moprod with the MTB71, Quinton Hazell's
QTB184, NAPA 250274 and Goodyears 40274. Note; Gates 5119 timing
belts are only available in Europe, thanks to Richard Jones of
the U.S for informing me of this.
GL1200 Timing Belts. A similar solution. This time ask for two
Quinton Hazell QTB142 belts. They are about 8 each. I have
fitted these belts and the ones for the GL1100 to many Goldwings
and never had any problems or failures, so the cheapskates among
you can take heart in this information! Gates also supply the
5043 for the GL1200, thanks to Nigel Jones for that piece of
information. Mike Pelletier tells me that another Gates belt for
the GL1200 is their T070. Dayco do the 95070 for the 1200 too.
Another compatible belt is the Napa 250070. Also, Goodyear have
their 40070. Nick from Ashford tells me that ADL (Blueprint)
supply their ADT37501.
Remember that though the GL1200 belts are the same width and
pitch as those for the GL1000 & GL1100, the 1200 ones have one
more tooth. Don't be tempted to fit a 1200 belt to an older
model as even with the tensioner fully adjusted, the belts will
flap about when the engine is running and eventually chafe
through from rubbing off the belt covers.
GL1500 Timing Belts. Goodyear 40275 timing belts are available
for the GL1500. Gates have been supplying the T275 timing belt
for the GL1500. Also available is the Napa 250275. Note that the
same timing belts fit all GL1500 models from 1988-2000.
Please DO NOT contact me to ask where in your country you can
buy aftermarket timing belts for your Goldwing. I live in
Ireland so obviously don't know where your local dealer is,
outside of my own part of the world. I get too many e-mails
asking the same question and I won't waste time replying to
timing belt questions, except perhaps to give abuse!! All hope
is not lost however. Ken Knopp, from Gres "HAM", Oregan has
given me two US contact numbers for Gates;
For product help; 1-800-677-3478. This gets you to somebody in
Utah, and can probably steer you to a dealer for their products.
For Tech help; 1-303-744-5651.
GL1500 Front Wheel Bearings. One-third of the price of the OEM
item if you go to your local bearing suppler. Ask for Koyo
28-6302 or equivalent (usually 6302RS), you need two for the
front wheel.
GL1500 Alternator Bearings.

The rear bearing on the Goldwing
(1500) alternator can wear prematurely, the first sign of this
is when a wobbling noise comes from the engine at
around 2,500 rpm. This is a distinctive sound which if ignored
can lead to the whole bearing spinning and wearing away the
alloy in the rear cover, leading to costly replacement. The
bearing is a NSK 6000DU and it's equivalent only costs a few
pounds from your bearing supplier. When fitting the new bearing,
a drop or two of thread locking compound on the outer area will
prevent spin, assuming that the cover is not already scrap. This
picture shows a knackered bearing and you can see the burn marks
where it spun in the cover. The cover in this case had to be
replaced.
GL1200 Rear Wheel Bearings. These are available from most
bearing suppliers a lot cheaper than from Honda dealers. Ask for
the equivalent of 6204RS (driveshaft side) and 6304RS (disc
side).
GL1100 Clutch Cable. Honda have discontinued the clutch cable
for the GL1100 Interstate & Aspencade, part no; 22870.463.600.
This is the 62" cable (the standard GL1100 uses the 58" cable).
The good news is that Bill at Goldwing International, Knutsford,
UK may be able to help with an aftermarket cable for £11.95.
Telephone 01925 75 75 04 (don't forget the international code)
Thanks to Rodger Byrne for this information.
GL1100 Thermostat. Henry Casey sent me this info from South
Africa; The Stant 13868 or Napa 101 are direct replacements for
the GL1100 thermostat.
GL1200 Thermostat. Halford's, the UK car parts chain stock the
HTK 648 thermostat which fits the GL1200. Thanks to Mark from
Ashford in Kent for this tip.
GL1800 Aftermarket Oil Filters. Why anyone would want to save a
few Euros or Dollars on an oil filter by fitting a cheaper
non-Honda one is beyond me, but here the more commonly available
ones available in most countries; Napa Gold 1358, AC Delco
PF2135, Fram PH6017A, STP SMO17.
EBC Brake Pad & Disc listing for Goldwings.
|
Model & Year |
Front Pads |
Front Left Disc |
Front Right Disc |
Rear Pads |
Rear Disc |
|
GL1000, 1975-77 |
FA29 |
MD1074LS |
MD1074RS |
FA32 |
MD1064 |
|
GL1000, 1978 |
FA29 |
|
|
FA32 |
|
|
GL1000, 1979 |
FA29 |
MD1036LS |
MD1036RS |
FA32 |
MD1064 |
|
GL1100 & I, 1980 |
FA30 |
MD1036LS |
MD1036RS |
FA29 |
MD1071 |
|
GL1100 & I, 1981 |
FA29 |
MD1036LS |
MD1036RS |
FA29 |
MD1071 |
|
GL1100 & I, 1982 |
FA69/2 |
MD1036LS |
MD1036RS |
FA29 |
MD1082 |
|
GL1100 & I, 1983 |
FA69 |
MD1036LS |
MD1036RS |
FA29 |
MD1082 |
|
GL1100 Asp, 1982 |
FA69/2 |
MD1133LS |
MD1133RS |
FA69 |
MD1082 |
|
GL1100 Asp, 1983 |
FA69 |
MD1133LS |
MD1133RS |
FA69 |
MD1082 |
|
GL1200 I & Asp (5mm thick front disc), 1984-85 |
FA69/3 |
MD1083LS |
MD1083RS |
FA69/3 |
MD1082 |
|
GL1200 I, Asp, Ltd & Sei (10mm thick front disc) 1985-87 |
FA69/3 |
MD1125LS |
MD1125RS |
FA69/3 |
MD1082 |
|
GL1500, 1988-89 |
FA124/2 |
MD1126LS |
MD1126RS |
FA69/3 |
MD1127 |
|
GL1500, I, Asp & SE, 1990-00 |
FA124/2 |
MD1126LS |
MD1126RS |
FA69/3 |
MD1077 |
|
GL1500 Valkyrie & Tourer, 1997-98 |
FA142 |
|
|
FA196 |
MD1077 |
|
GL1500 Valkyrie & Tourer, 1999-03 |
FA142 |
|
|
FA196 |
TBA |
|
GL1800 A1 & A2, 01-07 |
FA261HH |
TBA |
TBA |
FA261HH |
TBA |
|